This is a custom gasoline fuel tank fabricated for a small bass fishing boat. The original plastic tank had failed, and an OEM tank was not available. I worked with the customer to produce a tank with the desired shape and fuel capacity.
Total time for design: 1 day
Total Time for Fabrication: 7 days, including time to procure parts and material.
Here is the initial sketch to layout a rough design and confirm outside dimensions of the tank with the customer.

Here is the refined design that shows all the fittings and the re-designed filler neck.

Here is a sketch of a proposed baffle design for the tank. The image shows a cutaway of the tank interior.

The following are photos showing the tank during fabrication. All TIG welded construction.

An interior baffle weld.

Walls complete. Fittings and mounting brackets ready for welding.

The almost completed tank. One fitting and mounting brackets remaining to be welded on.

The completed tank, ready for delivery.
